Description
The Starter D6G3 is a compatible unit for a wide range of Citroën and Peugeot (PSA) petrol engines. Designed to restore reliable engine cranking for mechanics and experienced DIYers, this starter is identified by common OEM references and offers a straightforward fit for many small- and mid-size PSA models.
Compatibility
Fits engines: 1.1i, 1.4i, 1.4 16V, 1.6i, 1.6 16V. Typical vehicle applications include Citroën Berlingo, C3, C4, Saxo, Nemo, Xsara, Xsara Picasso and Peugeot 1007, 106, 206, 306, 307, Partner and other PSA models using the D6G3 starter.
Common Symptoms And Causes
- Engine does not crank or cranks intermittently — often caused by worn brushes, faulty solenoid, or poor electrical connections.
- Grinding or unusual noise when starting — usually indicates pinion engagement or ring gear wear.
- Starter spins but engine does not turn over — can be caused by a failed starter drive (bendix) or weak battery/poor ground.
- Failure over time is typically due to mechanical wear, contamination, or electrical overload from poor battery/charging system condition.
Replacement And Installation
Basic replacement steps (for experienced mechanics or competent DIYers):
- Disconnect the negative battery terminal before any work.
- Locate and access the starter motor at the engine/transmission junction. In some models you may need to remove protective covers or components for access.
- Label and disconnect electrical connections (main positive cable and solenoid connector).
- Remove mounting bolts and withdraw the starter. Compare the replacement unit to ensure identical flange, mounting holes and electrical terminals.
- Install the new starter, torque mounting bolts to manufacturer specification, reconnect electrical connections and reconnect the battery.
- Verify correct operation: check cranking, listen for abnormal noises and ensure secure electrical contacts.
Maintenance And Expected Life
Starters typically last many years but life depends on usage and vehicle electrical condition. Regular inspection of battery health, battery terminals and charging system reduces premature starter wear. Symptoms such as slow cranking or intermittent engagement should be checked promptly to avoid further engine or transmission damage.
Technical Information
- Manufacturer: PSA (Citroën / Peugeot)
- Model: Starter D6G3
- Product Codes: 9648644680, 5802C9
- Other Numbers: 5802CG, 5802EP, 5802M9, 5802P8, 5802R4, 5802E8, 5802C2, 5802CC, 5802Q1, 5802C6
This starter is suitable for professional garages and experienced home mechanics looking for a direct-fit replacement for PSA vehicles. Before ordering, confirm the OEM reference on your original unit to ensure compatibility.
