Part description

The battery case (battery holder) with product numbers 9655321380 and 6545Y1 is designed to secure the battery in the engine compartment and protect its surroundings from vibrations and displacement. In used Citroën/Peugeot cars, this part is often searched by number – if you are dealing with cracks, broken handles or a missing part of the battery storage, replacing the battery box is a quick and clean solution.

Suitable for mechanics and home repairs – during assembly, the key is mainly correct seating and undamaged handles, so that the battery is held firmly and the cabling is not stretched.

Technical information

• Manufacturer: Stellantis
• Model: Citroën C3 Picasso; Peugeot 207
• Other numbers: 6545Y1

Product codes

• Product codes: 9655321380, 6545Y1

Installation recommendations

Generally/typically for the battery box (holder) it is a mechanical part held in place by screws/mounts and the exact steps may vary depending on the specific model and design of the car.

1) Before assembly

• Compare the new and original part: the shape of the cabinet, the location and number of handles, seating surfaces, any cable/hose holders.
• Check the condition of the used part: cracks, deformation, broken threads/mounts and damage where the battery rests.
• Check around the battery: whether there are damaged cables, lugs/clamps or loose bundles (often secondary to a cracked holder).

2) Necessary tools and materials

• Basic set of ratchets and extensions / keys (according to the type of attachment)
• Screwdrivers, possibly pliers for buckles/clips
• Cleaning agent and cloth for cleaning the contact surfaces
• Protective gloves and goggles

3) Step-by-step assembly procedure

1. Turn off the ignition and secure the vehicle against movement.
2. Disconnect the battery (typically minus pole first, then plus pole) and release any clips/clamps that hold the battery.
3. Remove the battery carefully – pay attention to the wiring and surrounding parts.
4. Disconnect or loosen any wiring/harness clips that may be attached to the battery case.
5. Loosen the cabinet fasteners (screws/clips) and remove the cabinet.
6. Clean the seating surface and check that there is no corrosion or dirt in the seating area that would prevent proper seating.
7. Place the new battery case in the correct position and check that it fits on all mounting points.
8. Install and tighten the cabinet fasteners.
9. Put the wiring/harness clips back so that nothing is under tension or in contact with a sharp edge.
10. Insert the battery in the case, check its stability and mount the battery holder (pressure clip/bar according to design).
11. Connect the battery (typically first the plus pole, then the minus pole).
12. Check that the battery is firmly seated, the cables are routed securely and are not rubbing anywhere.
• 4) Post-assembly checks and test drive/function verification
  • Check that the battery is securely attached – it must not move sideways or “jump”.
  • Check that nothing is touching the poles when the hood is closed and that the cables are not under tension.
  • After starting, check that there are no power outages and that everything is mechanically stable even during a short test drive over bumps.

  5) The most common assembly mistakes + how to avoid them

  • Swapping or misfitting the cabinet → always check the alignment of all fasteners before tightening.
  • Insufficient battery fixing → always return the pressure holder/clip; a loose battery destroys both the cabinet and the wiring.
  • Pinched or chafed cables → guide the bundles into the original clamps and away from sharp edges.
  • Contaminated bearing surface → dirt will cause poor seating and subsequent cracking of the handles.

  Reasons why the part is damaged

  • Vibrations and shocks from driving – especially when the battery is not tightened properly.
  • Plastic cracking due to age and thermal stress in the engine compartment.
  • Incompetent handling when changing the battery (prying, pulling the attachment, tearing off the attachment).
  • Contact with chemicals (e.g. impurities and electrolyte residues) and subsequent embrittlement of the material.
  • Secondary damage after an accident or after an impact in the vicinity of the storage of the battery.
  ]]> https://www.usedpartsvendor.com/chassis-and-axles/brake-system/boosters-brake-cylinders/306/brake-cylinder-ate-citroen-peugeot-4601h5/ Fri, 12 Nov 2021 12:38:02 +0000 https://www.usedpartsvendor.com/brake-cylinder-ate-citroen-peugeot-4601h5/ The ATE Brake Cylinder is specifically designed for Citroën and Peugeot models, including the Peugeot 206, 306, and Citroën Xsara. This component plays a crucial role in the braking system, ensuring effective and reliable braking performance.

  With robust construction and enhanced features, the ATE Brake Cylinder provides the durability and dependability required for vehicle maintenance. Mechanics and DIY enthusiasts will appreciate the ease of installation and the product’s compatibility with multiple models.

  When replacing your brake cylinder, it’s advisable to check for wear signs, as these components typically degrade over time due to heat and pressure from the braking process. Regular inspections and timely replacements can help maintain optimal braking efficiency.

  Key features include:

  Diameter (mm)	22.20
  Number of Connectors	2
  Length 1 (mm)	31.5
  Length 2 (mm)	115.9
  Thread Size 1	1x M10x1
  Thread Size 2	1x M12x1

  Technical Information:

  • Manufacturer: ATE
  • Model: Citroën Peugeot
  • Product Codes: 4601H5
  • Additional Numbers: Not specified

  This brake cylinder is a reliable replacement part designed specifically for the needs of PSA Citroën and Peugeot vehicles.

  ]]> https://www.usedpartsvendor.com/chassis-and-axles/brake-system/boosters-brake-cylinders/xsara-boosters-brake-cylinders/brake-cylinder-bosch-citroen-21028799-4601f6-2/ Fri, 06 Nov 2020 03:05:15 +0000 https://www.usedpartsvendor.com/brake-cylinder-bosch-citroen-21028799-4601f6-2/ The Bosch Brake Cylinder 21028799 4601F6 is an essential component for Citroën and Peugeot vehicles, specifically designed for models such as Citroën Berlingo, Xsara, Peugeot 306, and Partner. This high-quality brake cylinder enhances your vehicle’s braking performance, making it an ideal choice for both professional mechanics and DIY enthusiasts.

  Replacing a brake cylinder is crucial for maintaining optimal braking efficiency, especially as components wear over time due to factors like heat and hydraulic pressure. The Bosch brake cylinder features a diameter of 23.81 mm and comes with 2 connectors, ensuring a secure fit and compatibility with Bendix brake systems. Its dimensions include a length of 33 mm and 120.5 mm for the two connections, with thread sizes of 1x M10x1 and 1x M12x1.

  Technical Information

  • Manufacturer: Bosch
  • Model: 21028799 4601F6
  • Product Codes: 21028799, 4601F6
  • Additional Numbers: 4601F6

  Regular maintenance and timely replacement of brake cylinders can prevent brake failure and ensure your vehicle remains safe on the road. Choose the Bosch Brake Cylinder 21028799 4601F6 for reliable performance and peace of mind when it comes to your braking system.

  ]]> https://www.usedpartsvendor.com/vessels/lds/lds-citroen-9655388280-hydraulic-reservoir/ Sun, 17 May 2020 00:12:27 +0000 https://www.usedpartsvendor.com/lds-citroen-9655388280-hydraulic-reservoir/ The Hydraulic Fluid Reservoir LDS is specifically designed for use in Citroën models, including the C5 II, C5 X7, and C6. This essential component plays a crucial role in maintaining hydraulic pressure and ensuring the proper operation of your vehicle’s hydraulic systems.

  As part of the PSA Citroën Peugeot lineup, this reservoir is interchangeable with product codes 9655388280, 4009S4, and 4009V8, guaranteeing compatibility and reliability. Regular checks and maintenance are essential, as hydraulic reservoirs can wear out due to fluid contamination and pressure fluctuations, leading to potential leaks.

  Installation of the Hydraulic Fluid Reservoir is straightforward and can be performed by an experienced individual or mechanic. Keep in mind that it’s important to regularly replace your hydraulic fluid to ensure optimal performance and prevent system failures.

  Technical Information

  • Manufacturer: PSA Citroën Peugeot
  • Model: C5 II, C5 X7, C6
  • Product Codes: 9655388280, 4009S4, 4009V8
  • Additional Numbers: N/A
  ]]> https://www.usedpartsvendor.com/chassis-and-axles/brake-system/boosters-brake-cylinders/xsara-boosters-brake-cylinders/brake-booster-citroen-peugeot-9648370880-4535r4/ Sun, 17 May 2020 00:02:30 +0000 https://www.usedpartsvendor.com/brake-booster-citroen-peugeot-9648370880-4535r4/ The Brake Booster for Citroën and Peugeot vehicles is an essential component designed to enhance the braking system’s efficiency. This product is compatible with models such as Citroën Berlingo I and II, Xsara, and Peugeot Partner I and II, along with the 306.

  With the part number 9648370880 and additional codes 0204024824 and 4535R4, this brake booster ensures superior braking performance. Often subject to wear and tear, it is crucial to replace your brake booster when you notice a decrease in braking power or an increase in pedal pressure. Common signs of failure include a hissing sound or poor brake response, which can compromise safety.

  This product is designed to maximize the effectiveness of your vehicle’s braking system, providing both reliability and safety on the road. Routine maintenance and timely replacement can help prevent brake system failures and ensure your vehicle remains in optimal condition.

  Technical Information

  • Manufacturer: PSA Citroën Peugeot
  • Models: Citroën Berlingo I and II, Xsara, Peugeot Partner I and II, 306
  • Product Codes: 9648370880, 0204024824, 4535R4
  • Additional Numbers: 204024824, 4535R4
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